Secure fit for every welding tong: SVS standards for electrode shanks and holders

Our shanks and holders are made from highly conductive copper alloys with excellent dimensional stability. All components are manufactured with tight tolerances to ensure precise fits. Alloys with increased hardness, extended service life, or simplified cleaning are also available.

Curved, offset, and straight versions are available in various standard sizes. If required, we manufacture variants according to drawings or samples. We precisely adapt the geometry, material, and interfaces to your fixture and process conditions.

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Versions

Exemplary Materials

  • Curved electrode holders for spot welding

    Available in various standard sizes or custom designs based on drawings. Curved holders and shanks are used when the installation setup requires an angled design.

  • Curved electrode holders for spot welding

    Curved holders and shanks

    Available in various standard sizes or custom designs based on drawings. Curved holders and shanks are used when the installation setup requires an angled design.

    Curved holders and shanks

  • Straight electrode holders for spot welding

    Available in various standard sizes or custom designs based on technical specifications. Straight holders and shanks enable direct, low-loss transfer of current and clamping force.

  • Straight electrode holders for spot welding

    Straight holders and shanks

    Available in various standard sizes or custom designs based on technical specifications. Straight holders and shanks enable direct, low-loss transfer of current and clamping force.

    Straight holders and shanks

Upload your technical drawing – we develop the perfect solution for your production line.

What lies behind consistent manufacturing quality

  • All components are manufactured in Germany and can be precisely tailored to your application. Standard versions are immediately available, ensuring short delivery times.

  • Manufactured with tight tolerances on high-performance machines with stable clamping systems and consistent tool settings to prevent dimensional deviations across series.

  • Consistently machined contact surfaces with low roughness reduce contact resistance and promote even current distribution across the weld zone.

  • All electrodes undergo quality-assured testing. For demanding use cases, we offer individual testing according to defined specifications.

  • We offer bespoke designs based on your technical specifications. Geometry and material are co-developed with your team to meet your production requirements.

  • Decades of experience shape every SVS product and contribute to the development of technical standards as an active member of the German Welding Association (DSV).

SVS Performance Features

For over 60 years, we have been a reliable partner in welding technology for manufacturers worldwide.

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Applications

The function of electrode shanks and holders in spot welding

Shanks and holders establish the connection between the electrode and the welding tong. They conduct the welding current from the transformer to the electrode tip, transfer the contact force to the joining zone, and mechanically couple the electrode into position.

At the same time, they serve as an interface to the tong's cooling system and assist in the dissipation of process heat. They thus enable the targeted introduction of energy, which melts the workpiece material at the contact point due to resistance and creates a bond.

Main function of electrode cap in resistance spot welding process

Quality-relevant features of electrode shanks and holders

  • Electrical conductivity and heat dissipation are directly affected by the alloy composition. Highly conductive copper materials with sufficient heat resistance keep the connection stable and ensure consistent welding conditions.

  • Manufacturing with tight tolerances ensures full-surface contact and precise electrode guidance. Even small deviations impact force application and current transfer during the process.

  • Dimensions and connection shapes must precisely match the collet and electrode geometry. Only with a complete fit does the fit remain stable and allow tool-free electrode changes without readjustment.

  • Uniform contact surfaces prevent localized contact resistance and uncontrolled heating. Clean, burr-free transitions ensure proper current flow and reduce heat-induced wear.

  • Additional alloys with high heat resistance and low recrystallization sensitivity can be used to maintain shape stability under load and reduce material wear in contact areas.

  • A well-defined defined fit at the tong interface simplifies replacement during operation. Precisely matched connector geometries prevent twisting or misalignment and ensure repeatable electrode positioning.

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