Dressing Units

Where robot-controlled spot welding guns run in continuous cycles, the stationary tip dresser delivers consistent weld quality. Its compact, modular design allows precise integration into automated welding lines and is compatible with all standard milling tools.

Efficient Chip Removal

A chip hood with integrated compressed air nozzles and a flow nozzle in the discharge pipe removes the milling chips from the milling tool, keeping the milling results clean and consistent.

Mechanical Tong Compensation

The spring-based compensation unit keeps the milling tool centered between the electrode caps without applying force. It delivers consistent results and cuts down setup time.

Industry 4.0 Compatibility

Open interfaces connect the system directly to digital production environments. Process data is transmitted in real time and is available for control, analysis, and traceability.

The swing-in tip dresser is designed for automated welding systems with stationary tongs and can be installed on any spot welding gun with a suitable mounting position. It operates independently of weld spot quantity and cycle time, ensuring consistent performance across all production setups.

Reproducible Dressing Result

Minimal manufacturing tolerances ensure exact positioning of the tip dresser in every cycle. Fixed stops can be precisely adjusted to ensure a repeatable working position.

Controlled Swing Motion

During the swing cycle, automated tong compensation lifts the tip dresser clear of the fixed electrode and lowers it precisely into position. A variable speed profile can be programmed within the working range to adapt to specific process requirements and ensure consistent results.

Mechanical Tong Compensation

The spring-based compensation unit keeps the milling tool centered between the electrode caps without applying force. It delivers consistent results and cuts down setup time.

Industry 4.0 Compatibility

Open interfaces connect the system directly to digital production environments. Process data is transmitted in real time and is available for control, analysis, and traceability.

The trolley is moved manually to the welding gun and locked in position. The dressing unit accommodates all standard tools and can be adapted to different geometries. Its compact design and flexibility make it ideal for prototype construction, small-batch production, changing welding positions, and maintenance operations.

Flexible Positioning System

The trolley can be rotated 360° and adjusted in height and along both vertical and horizontal axes, allowing the tip dresser to be precisely positioned at the optimal angle.

Quick-Change System

Dressing heads can be exchanged quickly using a quick-change system while maintaining full repeat accuracy. The system supports a range of dressing heads and adapts flexibly to different electrode caps and welding guns.

Electric Drive

An electric motor performs the dressing motion evenly, ensuring consistent results.

The handheld tip dresser is applied directly to the welding gun and operated manually. Its compact, ergonomic design makes it easy to handle and ready for immediate operation. With its universal interface, the device is compatible with nearly all welding gun types. Typical areas of application include prototype construction and maintenance work.

Manual Tip Dresser

Completely independent of power or air supply, the manual tip dresser works with a robust ratchet mechanism and is available with or without a guiding system.

Pneumatic Handheld Tip Dresser

This unit is designed for production areas with an existing compressed air supply. It connects via a quick coupling and is ready for immediate use.

Battery-Powered Tip Dresser

The cordless tip dresser with high-performance lithium-ion battery is ready for use at any time and fully charges in just 18 minutes. Available in versions from Makita or Milwaukee.

Bayonet Change System

All pneumatic and battery-powered tip dressers feature a bayonet coupling that enables fast tool changes and flexible use across different applications.

Low-Maintenance Drive

The electric tip dresser uses a brushless motor for maximum service life. In the pneumatic version, a robust drive unit ensures continuous operation in industrial environments.

Industrial Design

Built for industrial environments, the tip dressers combine durability and precision. Pneumatic and battery-powered models include an integrated spirit level, non-slip handle, and easily accessible controls. The manual model stands out with its durable, maintenance-free design.