Dressing Units

Where robotic welding guns operate in continuous cycles, the stationary dressing system ensures consistent quality. It is ideally suited for permanently installed welding lines, such as in automotive manufacturing.

Its compact, modular design allows precise integration into existing lines and delivers stability even under continuous load. The dressing unit accepts all common dressing tools and can be configured for non-standard geometries.

Efficient chip removal

A suction nozzle uses compressed air to remove chips directly from the dressing zone. Surrounding brushes keep them in the suction area and prevent deposits on the dressing surface.

Precise gun compensation

A spring-based compensation unit ensures the dresser is always aligned with the cap, even if the welding gun position shifts slightly.

Industry 4.0 Compatibility

Open interfaces allow integration into networked manufacturing systems. Process data can be transferred directly to the main control system.

The swing arm unit is designed for automated welding systems with stationary guns, making it ideal for production lines with medium to high welding frequency.

Its modular design allows precise integration into your production layout. The dressing unit supports standard tools and can be configured for custom geometries.

Reproducible dressing results

Tight manufacturing tolerances ensure precise dresser positioning with every cycle. Adjustable stops guarantee consistent machining points.

Controlled tool feed

The lowering motion is carried out with precisely adjustable pressure for clean, material-friendly contact. The lift mechanism ensures precise dresser placement while preventing collisions or shape deviations.

Corrosion-resistant design

Powder coating and protective seals shield the system from moisture and dirt. Even when used with cooled welding guns, the mechanics remain reliably functional.

Industry 4.0 compatibility

Open interfaces allow seamless integration into networked production systems. Process data can be transferred directly to higher-level control systems.

In welding systems with fixed welding guns and limited space, trolley offers a compact solution for electrode cap machining. It’s also ideal for prototyping, variable welding positions, and maintenance tasks.

The trolley is manually positioned at the welding gun, secured, and operated in sync with production cycles. The dressing unit supports standard tools and can be configured for custom geometries.

Flexible positioning system

The trolley is adjustable horizontally, vertically, and in height. Its 360-degree rotation ensures the dressing unit always works at the optimal angle.

Quick tool change system

Accepts different dressing heads and adapts easily to various electrode caps and welding guns in your production line.

Electric drive

A precision electric motor ensures smooth dressing motion. The unit runs without compressed air and integrates seamlessly into existing systems.

A manual electrode dresser is used when stationary systems aren’t an option. It's perfect for prototyping, flexible production lines, or on-the-spot post-processing. Simply attach to the welding gun and guide manually. Thanks to its compact and ergonomic design, the machine is suitable for almost all welding gun models.

Hand lever dressing unit

For use without electricity or compressed air. The manual dressing unit operates with a ratchet mechanism and is available with or without a guide.

Pneumatic dressing unit

Designed for production areas with a compressed air supply. The machine is connected via a quick-connect coupling and can be used immediately in production.

Cordless unit

The cordless variant offers maximum mobility, is powered by a high-performance battery, and charges in just 18 minutes. Available from Makita or Milwaukee.

Bayonet-mounted system

Pneumatic and battery-powered variants are equipped with a bayonet mount. The router heads can be changed quickly and cover a wide range of applications.

Low-maintenance drive

The electric unit uses a brushless motor for long life. The pneumatic version is built for continuous industrial operation.

Easy handling

The tool sits securely in the hand. The non-slip handle improves guidance, and an integrated spirit level assists alignment. All controls are easily accessible.